IOX-UREADER Installation Guide
Installation Guide
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Learn how to install the IOX-UREADER to read and download real-time data from digital tachographs. Access installation instructions for the IOX-UREADER kit, CAN bus clamps, Cold Chain IP boxes, and fuel level sensors.
Installation Guide
January 2025
Introduction
This document is the IOX-UREADER installation guide. This document provides technical information, installation instructions, and the procedure to locate a vehicle's CAN bus.
Installation with a tachograph
IOX-UREADER allows the GO™ device to read and download real-time data from digital tachographs. This data can then be viewed and analyzed in the Geotab Tachograph Module for the MyGeotab™ platform.
! IMPORTANT: IOX-UREADER is compatible with all tachograph brands. However, the tachograph must support remote download (RDL) functionality. For further information, refer to the Remote Download (RDL) Capability section.
Key features
- Provides automated remote downloads of vehicle and driver information,
- Provides automatic driver identification that matches the individual driver with a specific vehicle and improves report accuracy on MyGeotab platform,
- Facilitates on-demand downloads (in accordance with the technical and legal requirements set by the European Union), and downloads preformed on regularly scheduled intervals,
- Sends real-time tachograph data, including driver name, driver status, and other useful information (in accordance with the technical and legal requirements set by the European Union) to your MyGeotab database, and
- Supports a direct connection to the vehicle CAN bus to read vehicle data without electrical contact, and prevent vehicle interference. It auto-detects polarity, baud rate and CAN bus protocol without the need for configuration. (Beta/limited functionality).
Preparing for installation
✱ NOTE: To ensure the proper communication with the device, it is strongly recommended to ensure the GO device has been assigned to the customer’s database prior to the installation.
Before installing your device, write down the identification data. You will need the following data to request support or to activate the device:
- IOX-UREADER device serial number
- GO device serial number
- Plate, VIN, manufacturer and model of engine and chassis of vehicle
- Any other interesting information regarding the vehicle or the installation
Then, ensure that you have all of the following:
- GO9® device
- IOX-UREADER. The IOX-UREADER kit consists of two parts:
- uReaderFMS
- IOX-NULL or HRN-TNULL
uReaderFMS + IOX-NULL | uReaderFMS + HRN-TNULL |
- HRN-URTACHO (discontinued) / HRN-URTACHO02-A. This harness must be requested by the Partner for projects with digital tachograph connections.
Typical installation connection schematic (without DSRC Antenna)
Installation instructions
✱ NOTE: Professional Installation Required — Installation of the IOX-UREADER requires the installer to have sufficient technical knowledge and expertise for mobile device installation and integration into modern vehicles, such as a Certified Geotab® Installer certification or equivalent.
! IMPORTANT: The GO device must be disconnected from the vehicle prior to installation. Following installation, you must read and follow Important Safety Information and Limitations of Use for this harness/IOX. Additionally, you must read and follow all Instructions and Warnings to prevent serious injury and/or vehicle damage.
WARNING! It is highly recommended not to create any electrical (vehicle harness modification, splices etc..) or non electrical (CAN clamp) connection between the Geotab devices (GO9 + IOX-UREADER) and the tachograph ports A and B (for example, power supply through the 3-wire harness or CAN bus connection). The Geotab Truck Solution is not designed to interface with these ports, and Geotab will not be responsible for any mechanical, electrical, or legal issues caused by a connection made to tachograph ports A and B.
WARNING! Prior to IOX-UREADER installation, read and follow the GO device installation instructions to verify any existing GO device installation is correct in preparation for IOX-UREADER installation. Incorrect installation of either the GO device and/or IOX-UREADER can result in loss of vehicle control and serious injury.
WARNING! Prior to the IOX-UREADER installation, read and follow the Important Safety Information and Limitations of Use section of this document. Always read and follow all safety information to prevent loss of vehicle control and serious injury.
WARNING! You must unplug the GO device from the OBD Port before plugging in or unplugging any IOX accessories. Failure to do so may permanently damage the GO device or the IOX.
1 | Unplug the GO device from the vehicle and then remove the expansion Port cover on your GO device. |
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2 | Plug in the 90° USB connector from the IOX into the GO device. Secure the USB connector using a cable tie. Please note that over-tightening the cable tie may damage the USB connector. ✱ NOTE: The USB connector must be inserted in the orientation displayed in the image to the right. |
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3 | Connect the eight-pin Microfit connector of IOX-NULL or HRN-TNULL into the uReaderFMS (Port-D). |
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4 | Connect the six-pin Microfit connector of harness HRN-URTACHO (discontinued) or HRN-URTACHO02-A into the IOX-UREADER (Port-B). |
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5 | Connect the red and brown connectors of HRN-URTACHO (discontinued) or HRN-URTACHO02-A into the tachograph as explained in the Tachograph Connections section. |
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6 | Optionally, when instructed by the reseller, connect the CAN clamp to the vehicle's CAN bus as explained in the CAN Bus Clamp Installation section. |
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7 | After all elements from IOX-UREADER are connected, connect the GO device and immediately start the vehicle. The GO device will enter debug mode. Check the vehicle's dashboard to ensure that there are no errors or lights that were not illuminated prior to installation. |
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8 | Navigate to myinstallpub.geotab.com to verify that the device is communicating.
✱ NOTE: If the device is not communicating, please ensure the device is installed correctly and try again. |
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9 | Click Next to go to the Vehicle information section. Enter vehicle related information: Vehicle name, License Plate, VIN, Make, Model, Year, Odometer, Engine hours, Work order reference, and Installation comments. You can manually enter the Make, Model, and Year fields or tap the search icon beside VIN to auto-populate them. If you enter the Odometer value, you must select the measurement unit: Km or Miles. You can use the Work order reference field to enter the work order number. You can enter Installation comments if desired. Click Finish installation. ✱ NOTE: For some vehicle makes and models, the auto-populate option might not be possible. Please refer to the MyInstall User Guide for more information. |
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10 | Verify that the IOX-UREADER has been installed correctly. The IOX-UREADER device has a status LED that produces a series of blinks followed by a pause. Ensure that the vehicle ignition is ON to check the installation status. If the LED is off, it may be due to a power problem or a device failure. Once the ignition is on, after a few minutes, if the installation is correct, the LED sequence should be: For IOX-UREADER devices with firmware versions below 6.4 LED sequence
For IOX-UREADER devices with firmware versions equal to 6.4 or higher LED sequence
Check the Troubleshooting section if the status LED sequence is different. |
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11 | Validate the IOX-UREADER installation using the Device Installation Wizard tool at https://tools.ioxureader.com/install. The tool can also be used for troubleshooting purposes. For more information about the Device Installation Wizard, please refer to the user guide. ! IMPORTANT: The use of this tool is mandatory for every installation. Otherwise, the data will not be obtained correctly due to the absence of the IOX-UREADER configuration. |
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Termination shunt
The IOX-UREADER comes with a termination shunt installed in the expansion port. If you plan to install more than one IOX in a daisy chain, you must remove the shunt from each device in the line, with the exception of the last IOX connected. The shunt must remain in the last IOX, secured with a cable tie. The shunt in the last IOX ensures that the GO device detects and configures the IOX as effectively as possible.
IOX-NULL
1 | Remove the IOX-NULL termination shunt located on its case by cutting the zip tie and unplugging the termination.
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2 | Connect the next daisy chain IOX device to the IOX-NULL’s USB connector. Here is an example using an IOX-ALERT. |
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3 | Secure mechanically the connection using a zip tie and cut its extra part after fastening it. |
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HRN-TNULL
1 | Remove the HRN-TNULL termination shunt located on one of its harness branches by cutting the zip tie and unplugging the shunt.
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2 | Connect the next daisy chain IOX device to the IOX-NULL’s USB connector. Here is another example using an IOX-ALERT. |
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3 | Secure mechanically the connection using a zip tie and cut its extra part after fastening it. |
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! IMPORTANT: The operations mentioned above must be done with the IOX-UREADER switched off.
✱ NOTE: Failure to install the shunt in the last IOX may affect IOX communication. To ensure that the IOX communicates, please secure the shunt with a cable tie.
Tachograph connections
Tachographs have four ports: A (WHITE), B (YELLOW), C (RED), and D (BROWN).
✱ NOTE: The four ports are polarized/keyed and will only fit into the mating receptacle as explained. Do not force fit.
✱ NOTE: Some tachographs are protected with a security seal that must be removed in order to proceed with the installation.
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✱ NOTE: If installing in a Scania vehicle and the C connector (RED) is populated with wires in positions C5 and C7, and there are no wires connected to A4 and A8, see Scania Vehicles with Tachograph SRE6.x before installation.
✱ NOTE: If installing in a vehicle using Stoneridge SRE8.X or EFAS-4.10 tachograph and the C connector is being used by DSRC antenna, see How to connect CAN-C when it is occupied by the DSRC antenna before installation.
! IMPORTANT: The vehicle electronics are connected to the Tachograph by a pair of wires known as CAN-A (CAN bus), connected to the Tachograph Port-A (WHITE Connector), using the A4 and A8 pins. Never alter the connections in the A or B connectors.
! IMPORTANT: Do not modify the provided C connector (RED). This connection cannot be shared, and there must never be multiple connections as this can cause interferences in the vehicle CAN Bus, which could result in malfunctions.
WARNING! If, at any point, a warning light illuminates on the vehicle dashboard or the vehicle stalls or has a marked drop in performance, shut off the engine, remove the device and contact Support. Continuing to operate a vehicle with these symptoms can cause loss of vehicle control and serious injury.
! IMPORTANT: After extracting the Tachograph, be very careful when leaving the tachograph hanging to avoid any cable damage.
First connection — Real-time data
The first connection is made to the Port-D of Tachograph, only the D8 pin (K-LINE signal) is used by IOX-UREADER.
Follow these instructions depending on your installation use case:
Case 1: Tachograph Port D is available
- Connect the brown connector on either the HRN-URTACHO (discontinued) or HRN-URTACHO02-A to Port D of the tachograph.
Case 2: A brown connector is already connected to tachograph Port D and the connector’s position 8 is available
Using harness HRN-URTACHO (discontinued)
- Disconnect the brown connector from Port D of the tachograph.
- Connect the HRN-URTACHO (discontinued) blue wire terminal to position 8.
- Reconnect the brown connector to Port D of the tachograph.
Using harness HRN-URTACHO02-A
- Disconnect the vehicle’s connector from Port D of the tachograph.
- Connect the HRN-URTACHO02-A brown connector to Port D of the tachograph.
- Connect the vehicle’s connector to the other brown connector on HRN-URTACHO02-A.
Case 3: A brown connector is already connected to tachograph Port D and the connector’s position 8 is not available
Using harness HRN-URTACHO (discontinued)
- Cut the blue wire terminal of HRN-URTACHO (discontinued).
- Using a T-splice, connect this blue wire in parallel to the existing wire in Port D position 8.
Using harness HRN-URTACHO02-A
- Disconnect the vehicle’s connector from Port D of the tachograph.
- Connect the brown connector on HRN-URTACHO02-A to Port D of the tachograph.
- Connect the vehicle’s connector to the other brown connector on HRN-URTACHO02-A.
Second connection — Remote download
The second connection is made to the CAN bus Port C of the tachograph. Only the C5 (CAN-H signal) and C7 pins (CAN-L signal) are used by IOX-UREADER from this port. The CAN bus Port-C of a tachograph is also known as CAN-C, CAN2 or CAN-FMS. Follow these instructions to continue with the installation:
Case 1: Standard connection
Connect the red connector on either the HRN-URTACHO (discontinued) or HRN-URTACHO02-A to Port C of the tachograph.
If Port C is not available, or for alternative tachograph versions that require a different installation process, refer to the other installation cases listed below.
Case 2: VDO tachographs versions 1.2 and lower
- Before connecting, cut the pink jumper on Connector C (red) of HRN-URTACHO (discontinued) or HRN-URTACHO02-A, between pins C7 and C8.
- If Port C of the tachograph is already being used, then disconnect that connector and leave it tidied up with the rest of the cables.
- Connect the red connector of HRN-URTACHO (discontinued) or HRN-URTACHO02-A to Port C of the tachograph.
- ! IMPORTANT: Do not modify the provided C connector (red). This connection cannot be shared, and there must never be multiple connections as this CAN bus causes interferences in the vehicle CAN bus, which could result in malfunctions.
- Once connected, switch the vehicle key contact ON and ensure that there are no errors on the vehicle dashboard.
- Check that all connectors are firmly inserted before placing the tachograph back in its original position.
Case 3: Scania vehicles that had or have an SR6.x tachograph
This is a special case for all Scania vehicles which previously had or currently have a Stoneridge 6.x tachograph. Usually in those installations, tachographs have been or will be replaced with a newer model without modifying the electrical installation.
First, check the connectors A and C. This operation only applies if the vehicle is a Scania with a Stoneridge tachograph with the vehicle CAN bus connected to Port-C of the tachograph. This situation is easy to diagnose as there are no wires connected to A4 and A8. Before connecting the HRN-URTACHO (discontinued) or HRN-URTACHO02-A, make the following modifications as instructed in Stoneridge information bulletin NT2009/012:
- Remove wires from connector C (red).
- Remove the C7 and C8 jumpers.
- Remove the wire in C5 and place it in A4.
- Remove the wire in C7 and place it in A8.
- Reconnect connector A (white) to the tachograph and continue with the installation.
- If you are replacing the tachograph with a more modern one, configure the tachograph as indicated by the manufacturer. If you are not replacing the tachograph, configure the tachograph using a diagnosis tool. Check the following parameters:
- Ilum.Input (0xFD15): 0 Disabled, 1 CAN, 2 A2. In case of doubt use 0, but do not use option 1.
- CAN bus Activ (0xFD1E): 1 Activated.
- CAN termination (0xFD5B): Activated if C7 and C8 are jumpered.
Case 4: tachograph Port-C is occupied by the DSRC antenna
Some Stoneridge SRE8.X and EFAS-4.10 have the DSRC antenna connected to Port-C of the tachograph instead of Port-A of the tachograph.
There are different ways to detect if this is the case:
- Sometimes, there is a T-Harness connected to Port-C of the tachograph. In this case, the T-Harness is connected to the FMS vehicle CAN bus and DSRC antenna. This doesn’t always happen.
- In all cases, if the current C-Connector (red) is disconnected from Port-C of the tachograph, the tachograph will show this error on screen: Remote detection failure in Stoneridge and DSRC fault in EFAS.
Required changes:
Using the harness HRN-URTACHO (discontinued)
Installation is done in parallel with DSRC wires.
- Keep the original DSRC antenna connector.
- Cut the red connector on the HRN-URTACHO (discontinued).
- Using a T-splice, make the following connections:
- Connect the HRN-URTACHO (discontinued) yellow wire (CAN-H) to the C5 Connector wire of the DSRC antenna.
- Connect the HRN-URTACHO (discontinued) green (CAN-L) wire to the C7 connector wire of the DSRC.
- Power off the tachograph by unplugging its port A, and then measure the resistance value between the DSRC antenna connector pins C5 and C7 while plugged into the tachograph.
- If the measured resistor value is around 60Ω, do not cut the bridge wire between pins C7 and C8.
- If the measured resistor value is around or below 40Ω, cut the bridge wire between pins C7 and C8, and then protect the cut wires.
- Reconnect port A of the tachograph to power it back on.
Using the harness HRN-URTACHO02-A
- Disconnect the vehicle’s connector from the port C of the tachograph.
- Connect the red connector on HRN-URTACHO02-A to port C of the tachograph.
- Connect the vehicle’s DSRC antenna connector to the other red connector of HRN-URTACHO02-A.
- Power off the tachograph by unplugging its port A, and then measure the resistance value between the HRN-URTACHO02-A connector pins C5 and C7 while plugged into the tachograph.
- If the measured resistor value is around 60Ω, do not cut the bridge wire between pins C7 and C8.
- If the measured resistor value is around or below 40Ω, cut the bridge wire between pins C7 and C8, and then protect the cut wires.
- Reconnect port A of the tachograph to power it back on.
Case 5: VDO tachographs versions 1.3 or greater
For some VDO tachographs you will need additional parts:
- VDO DTCO Update Card (client supplied)
- Frontal connection Harness HRN-CL01S2 (C309).
Installation process:
- Enable Frontal Remote Download with the DTCO Update Card.
- Connect HRN-CL01S2 (C309) to the VDO Frontal Port.
- Connect Harness HRN-CL01S2 (C309) to connector D (brown) of the HRN-URTACHO (discontinued) or HRN-URTACHO02-A.
CAN bus clamp installation
The IOX-UREADER allows a connection to the vehicle CAN bus using a capacitive clamp to read vehicle data without electrical contact, thereby preventing vehicle interference and not voiding the manufacturer's warranty. It automatically detects polarity, baud rate, and CAN bus protocol. No configuration is required.
Locate the CAN bus in the vehicle, find the appropriate wires, and then run them through the inside of the CAN clamp as shown below. Hold the wires over the CAN clamp and close it.
✱ NOTE: When planning to install the CAN Clamp on a vehicle for which the GO device has no support, a 3-wire harness (HRN-CW03S3) must be used to install the GO device, otherwise GO device source priorities may not make use of the engine data from IOX-UREADER. If the GO device supports some data and the IOX-UREADER is being used to complement it, then a 3-wire harness is not needed.
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✱ NOTE: The position of the wires does not matter, they can be placed in any order and the CAN clamp automatically detects the polarity.
! IMPORTANT: Do not connect the clamp to any wires from the CAN bus CAN-A (pin A4 and A8) of the tachograph, as most of the parameters are not received in this location.
! IMPORTANT: The CAN clamp can be reused by opening it with a screwdriver. Reusing the clamp too many times can damage the clamp and is not recommended.
! IMPORTANT: Never cut, extend or modify the vehicle CAN bus wires.
CAN bus location
Refer to the CAN bus location guide.
Installation with CAN bus clamp
If you are only installing the capacitive clamp and not connecting a tachograph, skip steps 4 and 5 of the Installation Instructions.
You will need these parts:
- IOX-UREADER kit
- GO device
- HRN-CW03S3 (when GO device doesn’t support the vehicle)
Troubleshooting
This section guides Partners through the troubleshooting process for issues related to IOX-UREADER. This section is concerning the CAN Bus CAN clamp installation and Tachograph installation use cases.
Identify the issue
Before contacting Support, please identify whether the issue is hardware or application related. The issue is hardware related if there is a problem with the IOX-UREADER. The issue is application related if there is a problem with MyGeotab.
Gather the information
Before troubleshooting, please follow the steps below to gather all the necessary information related to the issue:
Hardware related issues
If the issue is hardware related, follow these steps:
1 | Record the information of any hardware that is currently in use:
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2 | Check for connectivity and installation issues:
✱ NOTE: Regardless of hardware issues, always make sure to check each and every connection, including harnesses and/or the IOX, if applicable. The vast majority of issues result from insecure connections. |
3 | For more detailed troubleshooting steps, see the section on Troubleshooting the Issue. |
Application related issues
If the issue is related to MyGeotab, please contact Support. Before doing so, record the following information:
- Database name,
- GO device serial number (12 characters, visible on the device, starts with G),
- IOX-UREADER serial number,
- Tachograph model and version, and
- Make, model, year and VIN of the vehicle in which the hardware is installed.
Troubleshoot the issue
Once basic information is collected, please refer to the IOX-UREADER Troubleshooting Matrix for more detailed troubleshooting steps. Some issues may require advanced troubleshooting. If your issue is not listed or solved with the proposed solutions, please contact Support. The IOX-UREADER device has a status LED that produces a series of blinks followed by a pause. The first blink corresponds to the first row of the matrix, the second blink corresponds to the second row, and so on. Ensure that the ignition is ON when checking the installation status. If the LED is OFF, it could be due to a power problem or a device failure. Check if the GO device LEDs are on. If so, check that the IOX-NULL or HRN-TNULL is correctly inserted. It could be a power issue with the GO device.
✱ NOTE: If the problem is not resolved, repeat the installation with another IOX-UREADER. If the problem persists, please contact Support.
IOX-UREADER troubleshooting matrix
For IOX-UREADER devices with firmware versions below 6.4.
Color indicator:
- GREEN: Success
- ORANGE: Warning
- RED: Error
Blink | Function | GREEN | ORANGE | RED |
1 | CAN bus clamp (CAN1) | Receiving data | Data is no longer being received. To troubleshoot, check to ensure that vehicle contact is on. If you have moved the CAN clamp location, restart the device. | No data received. To troubleshoot, check to ensure that vehicle contact is on. Verify CAN clamp is connected in the correct CAN bus location. |
2 | Tacho CAN-C (CAN2) | Receiving data | CAN-C communication lost. To troubleshoot, check to ensure that vehicle contact is on. Check tachograph connections. | No communication with the Tachograph. To troubleshoot, check tachograph connections and check tachograph compatibility. |
3 | Tacho D8 (K-LINE) | Receiving data | D8 communication lost. To troubleshoot, check to ensure vehicle contact is on. Check tachograph connections. | No communication with the Tachograph. To troubleshoot, check tachograph connections. |
4 | IOX CAN bus | Connected to GO device | Connected to GO device in sleep mode. | No connection to GO device. To troubleshoot, if this persists after a few seconds, check if the GO device is awake, and its connection to the IOX-UREADER following the Instalation Instructions and Termination Shunt sections. |
! IMPORTANT: If the problem is not resolved, repeat the installation with another IOX-UREADER. If the problem persists, please contact Support.
For IOX-UREADER devices with firmware versions equal to 6.4 or higher
! IMPORTANT: The device can only display one sequence at a time. When multiple sequences occur, the highest priority sequence is shown. Sequence priority order: alarm 1 (highest); alarm 5 (lowest):
- IOX communication issue
- RCU communication issue
- Thermograph communication issue
- Tachograph communication issue
- CAN clamp communication issue
LED sequence |
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| LED state: Slow white flashes, continuous Device status: Initialization, booting up ongoing Action: Do not unplug or touch the device Wait for device to stop initializing (LED state will change) | |
| LED state: Solid green Device status: Switched on and working as expected Action: None | |
| LED state: Fast green flash occurring every 3 seconds, continuous Device status: Low Power Mode Action: None | |
| LED state: One orange flash, continuous Device status: CAN IOX communication issue Action: No connection to GO device. If this persists, troubleshoot by checking if the GO device is awake, and its wiring connection to the IOX-COLD following the Installation Instructions and Termination Shunt sections. | |
| LED state: Two orange flashes, continuous Device status: RCU (refrigeration control unit) communication issue Action: No communication with the RCU. To troubleshoot, check the wiring connections according to the installation guide. | |
| LED state: Three orange flashes, continuous Device status: Thermograph communication issue Action: No communication with the Thermograph. To troubleshoot, check the wiring connections according to the installation guide.
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| LED state: Four orange flashes, continuous Device status: Tachograph communication issue Action: No communication with the Tachograph. To troubleshoot, check the wiring connections according to the installation guide. | |
| LED state: Five orange flashes, continuous Device status: CAN clamp communication issue Action: No data received from the CAN clamp connection. To troubleshoot, check the wiring connections according to the CAN bus Location Guide. |
Cold Chain installation
Please consult Cold Chain Harness Compatibility prior to installation to be aware of integration products (harnesses) needed depending on the corresponding cold chain machine. Refrigeration units data can then be viewed and analyzed in the Asset Monitoring view, within the MyGeotab™ platform. Please refer to the document Asset Monitoring Solution — Implementation Guide for more information.
Installation using an IP Box
The IP Box is available for purchase under the product name GEO-CCIPBOX.
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In the case of an outdoor installation, The GO+IOX-UREADER assembly must be IP protected to prevent water or liquid exposure damage. In this case, an installation using the IP Box is needed.
The IP Box is composed by four physical outputs, which are:
- Cable glands
- Thermograph connections
- Accessories connections (includes the CAN bus connections)
- OBD connection to power the GO device and IOX-UREADER as well as for ignition signal
- Connector
- Serial Bus connector (includes RS232 connections)
Preparing for installation
Before installing, please document your GO device and IOX-UREADER serial number. This information is needed to verify your installation.
Ensure you have all of the following elements:
- IP Box assembly
- GO device
Instructions
1 | Remove the 4 M4 stainless steel Phillips screws and split box enclosure exposing the internal components. |
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2 | Internal connections:
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3 | Close the IP Box, making sure the gasket is seated correctly and the corners of the cold chain box edges are lined up. Tighten screws with a 0.34Nm torque. Place GO unit serial number sticker on the side of the IP Box. |
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4 | Using the components available in the GEO-CCIPBOX’s kit:
✱ NOTE : Refer to the Cold Chain Harness Compatibility list for more information. |
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Installing the IP Box
✱ NOTE: The installation steps will depend on the model of the refrigeration unit.
Refrigeration units with RS232 protocol
In this case, the following are connected to the refrigeration unit:
- The Serial Bus connector
- The Three wire harness
The Thermograph harness is connected to the Thermograph. The Accessory harness is not used and must be protected.
Instructions
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Find a mounting location for the IP Box., It can be located inside or outside the refrigerator unit compartments, but must be within three meters from the Controller Compartment.
The two different locations are:
- An IP Box installed outside the refrigerator unit compartment
- An IP Box installed inside the refrigerator unit compartment
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Fasten the IP Box unit using the four screws available in the kit.
✱ NOTE: Orient the IP box such that the connected cables face downwards.
Do not mount close to any heat sources and ensure that the mounting area does not interfere with any other components. Mounting locations may vary according to trailer type.
An example can be to Affix it to the lower right part of the refrigeration unit, to the right or left of the unit’s water output hose, but never below the water output.
WARNING! Use extreme caution when drilling holes in the refrigeration unit. Drilling into electrical wiring or refrigerant lines poses a risk of fire. Never drill into structural components.
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If there is a Thermograph on the installation, follow the Thermograph installation instructions.
If there is no Thermograph on the installation, protect the loose Thermograph cable wires and root it in or near the controller compartment. Then, proceed with the installation of the IP Box depending on the refrigeration unit model or controller.
Manufacturer
Refrigeration Unit Model or Controller
Installation Instructions Document
Thermo King
Smart Reefer 2 (SR-2)
Smart Reefer 3 (SR-3)
Smart Reefer 4 (SR-4)
Thermoguard V controller (TG-V)
Thermoguard P P-IV controller (P P-IV)
Thermoguard uP-IV multi-temp controller
Thermoguard uP-V controller (uP-V)
Thermoguard VI controller (TG-VI)
Thermoguard uP-VI controller (uP-VI)
Carrier
Vector/Ultra/Maxima
Carrier
X2100A
Installation without an IP Box
In this case, the IOX-UREADER is connected to:
- The refrigeration unit, generally to (or near) its In cabin controller through the integration harness (active or passive)
- The GO device.
Depending on the installation and the vehicle type, the GO device can be powered via:
- The vehicle OBD port (ex : LCVs)
- The vehicle powering and Ignition part using a three wire harness (for example, Rigid trucks)
If there is a Thermograph in the installation, follow the Thermograph installation instructions.
Connection via IOX-UREADER Port A
This installation use case refers to the connection between GO+IOX-UREADER and a refrigeration unit/in-cab controller using the RS232 communication protocol.
Manufacturer | Refrigeration Unit Model or Controller | Installation Instructions Document |
Hwasung | - |
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Thermo King | Serie T |
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Carrier | Supra |
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Carrier | Carrier Xarios and Pulsor units |
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Carrier | Carrier Neos, Zephyr and Viento units |
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LAE | AH1-5B14L-AG |
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Thermo King | Direct Smart Reefer controller (DSR) |
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Connection to a thermograph
This connection is achieved using the IOX-UREADER loose wires (via the IOX-NULL or the HRN-TNULL) or the IPBox Thermograph cable gland. The loose wires are directly connected to the thermograph’s screw terminal connectors or crimped to the thermograph’s connectors. The pinout on the thermograph’s side, depends on its brand and model. For more information please refer to the Thermograph Specifications and Configurations section.
Installation with an IP Box
To connect the IOX-UREADER to a thermograph, use the loose wire of the Thermograph cable gland.
Connection table |
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| ||
IP Box Thermograph cable gland |
| Thermograph | ||
Signal | Wire color | Signal | ||
RS232-RX | Grey | RS232-TX | ||
RS232-TX | Purple | RS232-RX | ||
GND | Black | GND |
Instructions
1 | Open the Thermograph compartment by removing the four screws. |
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2 | Cut the extra length of the Thermograph cable and insert the cable in the Thermograph box. |
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3 | Connect the IP Box to the Thermograph following the connection table above and the Thermograph specifications and configurations section.
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4 | Close and secure the Thermograph compartment using the four screws. |
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Installation without an IP Box
To connect the IOX-UREADER to a thermograph, use the loose wire of the harnesses IOX-NULL or HRN-TNULL.
Connection table |
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| ||
IOX-NULL / HRN-TNULL |
| Thermograph | ||
Signal | Wire color | Signal | ||
RS232-RX | Green | RS232-TX | ||
RS232-TX | Purple | RS232-RX |
1 | Remove the Thermograph from its location using extractors.
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2 | Connect the IOX-UREADER to the Thermograph following the connection table above and the Thermograph specifications and configurations section. ✱ NOTE: If the HRN-NULL RX and TX loose wires are too shorts to reach the Thermograph, complete a wiring extension using loose wires. |
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3 | Place the Thermograph back in its location |
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Thermograph specifications and configurations
Thermo King TKDL
Connections |
| Configuration | |
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| No configuration is required. If the equipment does not receive information from the thermograph, you can check port speed by accessing the Configuration Menu:
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Thermograph | IP Box |
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TX (2) | RS232 RX |
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RX (3) | RS232 TX |
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CON1 - | GND |
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CON1+ | VCC |
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Transcan (Cold Chain instruments)
Connections |
| Configuration | |
Same as Thermo King |
| Not required, or same as Thermo King |
Transcan Advance (Cold Chain instruments)
Connections |
| Configuration | |
Same as Thermo King |
| Not required, or same as Thermo King |
Carrier Datacold 500
Connections |
| Configuration | |
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|
| |
Thermograph | IPBox |
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CON2 TX | RS232 RX |
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CON2 RX | RS232 TX |
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CON1 - | GND |
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CON1+ | VCC |
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Carrier Datacold 600
Connections |
| Configuration | |
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| |
Thermograph | IPBox |
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CON2 TX | RS232 RX |
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CON2 RX | RS232 TX |
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CON1 - | GND |
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CON1+ | VCC |
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Euroscan X1, X2
Connections |
| Configuration | |
Same as Carrier Datacold 500 |
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Euroscan X3
Connections |
| Configuration | |
Same as Carrier Datacold 600 |
| TBC |
Apache Cold Tracer
Connections |
| Configuration | Version Requirement | |
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| No configuration is required. | uReader FW version 0.5.28 or later is required for Apache Cold Tracer support. | |
Thermograph | IPBox |
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| |
TX (4, blue) | RS232 RX |
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RX (5, cyan) | RS232 TX |
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GND (10, gray) | GND |
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+12V (1, red) | VCC |
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TouchPrint
Connections |
| Configuration | |
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Thermograph | IPBox |
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TX1 (13) | RS232 RX |
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RX1 (12) | RS232 TX |
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-(1) | GND |
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+(2) | VCC |
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Check and update firmware version
! IMPORTANT:It is necessary to upgrade the firmware of the thermographs with firmware version lower than 515.026. Check the version from the main screen.
✱ NOTE: If it is necessary to upgrade the firmware, please contact Support.
Sensors
Fuel level sensors
DUT-E CAN
The DUT-E CAN Fuel level sensor is connected to the IOX-UREADER’s CAN bus interface.
Connection table
From |
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| To | ||
Pin | Wire Label | Signal | Color | Signal | ||
1 | VBAT | Orange | Power supply + | ||
2 | GND | Brown | Power supply - | ||
3 | CANH | Blue | IOX-UREADER Port B Pin 6 : CANH | ||
4 | CANL | White | IOX-UREADER Port B Pin 3 : CANL |
✱ NOTE: IOX-UREADER cannot power the sensor.
Configuration
It is necessary to configure and calibrate the sensors with the manufacturer's software:
- Sensor 1 needs address 101 (0x65)
- Sensor 2 needs address 102 (0x66)
The calibration determines the minimum and maximum level of fuel measurement in the tank. To perform the calibration follow these steps:
- Remove the measuring part out of the fuel.
- Wait 30 to 60 seconds for the rest of the fuel to leave the tubes of the measuring part of the sensor.
- Measure the length of the tubes of the measuring part of the sensor L from its end to the drain hole. Measure this length in millimeters.
- Insert the value obtained in the field Actual length of the sensor after trimming in the section Settings-Calibration.
- Wait 3 to 5 seconds to stabilize the sensor indications.
- Calibrate the sensor:
- To calibrate the sensor at the minimum level, press Set Empty, completely immerse the tubes of the measuring part of the sensor in fuel, then wait 3 to 5 seconds to stabilize the sensor indications.
- To calibrate the sensor at maximum level, press Set Full.
- The calibration is finished.
Omnicomm LLS4
The Omnicomm LLS4 Fuel level sensor is connected to the IOX-UREADER’s RS232 interface.
Connection table
FROM |
| TO | |
SIgnal | Wire color | Signal | |
RS232 TX | Pink | IOX-UREADER Port A Pin 2 : RS232 RX | |
RS232 RX | Gray | IOX-UREADER Port A Pin 4 : RS232 TX | |
Power | Brown | Power supply + | |
GND | White | Power supply - |
✱ NOTE: IOX-UREADER cannot power the sensor.
Configuration and calibration
- Download Omnicomm Configurator from Omnicomm’s support site.
- Connect the sensor to your computer using a serial to USB converter. The default baud rate is 19200.
- Access the configuration menu.
- Configure the following parameters:
- Set Automatic data output to Symbolic.
- Set Output interval to 10.
- Click SAVE to save your changes.
- Follow manufacturer instructions during installation to calibrate the sensor.
Appendix I
Remote download (RDL) compatibility
It is important to know if the tachographs in your fleet are compatible with the remote download system. Based on the brand of your tachographs, there are different ways to do this. The following tool is used to check the compatibility between a tachograph brand and Geotab tachograph solution : Online RDL Check Tool.
Stoneridge
All Stoneridge models support remote download from revision 7 (REV7).
✱ NOTE: The OK Rule: If there is an OK button, then it supports RDL. Check your tachograph keyboard symbols:
Supports remote download: | Does not support remote download: |
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! IMPORTANT: Check with the calibration tool (MKII or similar) that the following parameters are activated:
- CAN bus Activ
- RD Act. status
- Config. RD CAN
Actia
All Actia tachograph models that include the word REMOTE or have a reference number greater than or equal to 921871 support remote download. The reference number is located on the tachograph sticker. To access the tachograph sticker, remove the tachograph from the packaging and look on both sides.
Siemens VDO
Most Siemens VDO models from version 1.3a support remote download. To confirm compatibility, navigate to Online RDL Check Tool and enter the Typ number. The Typ number is found on a sticker inside the printer compartment or in the Tachograph ticket, as shown below.
✱ NOTE: To access the tachograph sticker, you must open the printer and remove the paper roll.
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! IMPORTANT: Use the calibration tool (CTCII or similar) to check that the following parameters are activated:
- CAN2 ON/OFF
- CAN2 Remote Download
EFAS
Remote download is available on model EFAS-4 with version 2.00–2.15 and higher. The model and version number can be found on your Tachograph label, placed in the lower side of the Tachograph or in the Tachograph ticket:
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! IMPORTANT: Remote download must be activated using the EFAS Service Tool. The following parameters must be configured as indicated:
- FMS Activation is set to AUX-Bus,
- CAN Bus AUX CAN-C "Activation is set to ON,
- Length of Identifier is set to 29 [Bit],
- Birate is set to 250 [kBit/s],
- Transmission Rep Rate TC01 is set to 0 [ms], and
- VU wakeup via CAN AUX bus is set to ON (LCD:OFF).
Important safety information and limitations of use
For the latest version of the Limitations of Use, please visit: goo.gl/k6Fp0w.
WARNING! Do not attempt to install, configure or remove any product from any vehicle while the vehicle is in motion or otherwise in operation. All installation, configuration or removal must be done only in stationary vehicles which are securely parked. Attempting to service units while being operated could result in malfunctions or accidents, leading to death or serious personal injury.
WARNING! All in-vehicle devices and related cabling must be securely fastened and kept clear of all vehicle controls, including accelerator, brake and clutch pedals. You must inspect devices and cabling on a regular basis to ensure that all devices and cabling continue to be securely attached. Loose cabling or devices may impede the use of vehicle controls, resulting in unanticipated acceleration, braking or other loss of vehicle control, which could lead to death or serious personal injury. Improperly fastened in-vehicle devices may detach and impact operators upon sudden acceleration or deceleration, which may cause injury.
WARNING! If, at any point after an in-vehicle device is installed, a warning light illuminates on the vehicle dashboard or the vehicle stalls or has a marked drop in performance, shut off the engine, remove the device and contact your reseller. Continuing to operate a vehicle with these symptoms can cause loss of vehicle control and serious injury.
WARNING! Your in-vehicle devices must be kept clear of debris, water and other environmental contaminants. Failure to do so may result in units malfunctioning or short-circuiting, which can lead to a fire hazard or vehicle damage or serious injury.
WARNING! Do not attempt to remove the devices from the vehicle in which they are originally installed for installation in another vehicle. Not all vehicles share compatibility, and doing so may result in unexpected interactions with your vehicle, including sudden loss of power or shutdown of the vehicle's engine while in operation or cause your vehicle to operate poorly or erratically and cause death or serious injury and/or vehicle damage.
NOTICE: This product does not contain any user-serviceable parts. Configuration, servicing and repairs must only be made by an authorized Reseller or installer. Unauthorized servicing of these products will void your product warranty.